Chem-Pak provides full-service aerosol manufacturing for consumer, industrial, and specialty products. With decades of experience across diverse chemistries and propellant systems, our aerosol operations are designed to support complex formulations, demanding performance requirements, and both high-volume and flexible production programs.
Designed with flexibility in mind - ideal for specialty formulas, unique packaging designs, and emerging brands requiring more flexible production runs
Wide compatibility with different can sizes, styles, valves, actuators, and specialty components
Our aerosol operations are supported by dedicated flammable-rated mixing rooms. This allows us to batch everything from simple cleaners to complex paint and coatings formulations.
Propellants We Support
Our technical experts guide customers on formulation, compatibility, and regulatory considerations when choosing the correct propellants. Chem-Pak offers a full propellant portfolio, including:
Bulk Solvents We Offer
In addition to a comprehensive line-up of solvents and specialty chemicals in drum and tote quantities, Chem-Pak's growing bulk solvent tank farm includes:
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State-of-the-art safety and engineering controls
Solvent and water-based blending capabilities
Mixers ranging from 25 HP to 75 HP with a variety of blade options
High-flow industrial DI-water system
Stainless-steel and poly mixing vessels
Acid blending capabilities
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A46, A70, A85, A108
Dimethyl Ether (DME)
CO₂
Nitrogen
152A
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Acetone - 12,000 gallon bulk tank
Hexane - 12,000 gallon bulk tank
Butyl Acetate - 12,000 gallon bulk tank
VM&P - 12,000 gallon bulk tank
Supported Formulation Types
Our aerosol manufacturing capabilities include experience with:
Valve, Actuator & Spray Pattern Support
Our team works closely with customers to ensure proper component selection and consistent spray performance. We support a wide range of valve and actuator configurations to meet functional and performance requirements:
Crimping, Gassing & Quality Controls
Our aerosol lines incorporate systems designed for consistency, safety, and compliance:
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Flammable and non-flammable formulations
Solvent-based systems
Water-based systems
Specialty and performance-driven formulations
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Male and female valves
Button and actuator styles
Continuous, fan, cone, and specialty spray patterns
Product-specific valve and dip tube configurations
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Inline crimping and gassing
Weight checks and leak detection
Controlled handling of flammable propellants
Process controls for repeatability and regulatory compliance
Labeling & Packaging Capabilities
We support a range of labeling and secondary packaging requirements:
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Pressure-sensitive and full-wrap labels
Support for regulatory and multilingual labeling
Tray packs, cartons, and palletized configurations
Kitting and specialty packaging is the step after filling that gets a product ready for the shelf. Production Manager Dave Nesselrodte breaks down the formats, when to run manual versus automated, and why it matters most for private label and multi-SKU brands.
Propellant choice affects performance, cost, and regulatory classification all at once. President & CEO Randy Duane breaks down hydrocarbon blends, DME, CO2, nitrogen, and HFA-152a, and how to weigh them against each other.
Private label manufacturing means you bring the brand, we bring the formula, production, and packaging. Vice President and General Manager Mike Duane breaks down what that actually looks like, how it differs from contract manufacturing, and what a brand needs ready before launch.
